Problem Solving

Injection Molding Problems & Solutions

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Solves three assembly problems in one molding operation

Insert and overmolding combined

Eliminated a painful assembly process

Insert molded tip on polyamide extrusion

routine trouble shooting, what is happening to the plastic as the cavity fills?

Understanding how parts fill

Controlling external particulate

Departiculartiser

In any manufacturing project, there are bound to be a few problems that must be solved. At Stack Plastics, we have encountered more injection molding problems and solutions than you can shake a stick at, and have developed unique injection molding troubleshooting processes that help us create the perfect plastic injection molded parts our customers need. If you’re having problems with plastics, we have the solution!

Injection Molding Troubleshooting

Our problem solving starts with our injection molding services. We perform a number of different molding processes, and use advanced technology and equipment to produce top quality molded parts with supreme precision and outstanding repeatability.

All of our plastic injection molding methods are highly flexible, and can be tailored to meet the demands of your project. All molds and tools are designed to ensure that the finished product adheres perfectly to the design you provide. We also offer a variety of secondary services to add additional features and functions to plastic molded products.

Solving Problems with Plastics

Stack Plastics works with a wide variety of materials, to give your custom plastic injection molded products the properties and usability you need. If none of our standard or exotic resins are right for your project, we have solid relationships with specialized compounders, such as RTP and Ticona, which enable us to provide the unique material solution you need.

RTP modifies standard, "off-the-shelf" thermoplastics by adding special compounds to their chemistry to add new or improve existing material characteristics and properties, such as greater strength or improved heat resistance. Ticona creates a number of highly specialized engineering polymers to meet the needs of today's marketplace, including unique materials for electronics and other critical industries. Working closely with these specialized compounders gives us a higher level of excellence in our plastic injection molding processes.

Problem Solving through Part Design & Engineering

Sometimes, the best solution for injection molding troubleshooting is to start at the start. Stack Plastics can assist you with R&D and developmental services for your custom plastic injection molded parts. From the prototype stages through full production, we can help you adjust your designs for superior manufacturability, while still maintaining the required product dimensions and functionalities. We also ensure that all design criteria are met in every stage of our injection molding processes. Creating an optimized design helps speed up production and keeps your costs low.

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Contact Us for Worry-Free Plastic Injection Molding

Stack Plastics has the capabilities and the experience to solve even the most complex problems with plastics. No matter what the project or the problem, we will work with you to create the ideal solution and deliver the highest quality custom plastic injection molded parts. Request a quote or contact us to get started on your next project.

Problem Solving with Stack Plastics

Read the articles below to learn more about injection molding problems and solutions we’ve provided. Stack Plastics are the injection molding experts!